Crucial Railcar Components and Challenges in Railway Transportation
In the railway industry, railcar components are crucial parts that must have the capabilities to work for an extended hour of time, under extreme weather conditions, and under heavy vibration. If the key parts in the railway vehicle encounter a sudden failure, the entire operation can experience downtime, heightened maintenance costs, and potentially expensive damage to trains or cargo. Also, the consistency and trustability of the crucial parts like hand brakes etc. can cause life and death implications for the railway personnel and passengers.
Here we shall cast some light on the crucial components that are associated with the railway transportation system. We shall also discuss some unique challenges that the railway system faces with these components during operations. So let’s get started.
What are some key railcar components and categories?
The railway industry can be categorized into three primary functions and these are freight, transit, and maintenance. Some important freight railcar instruments are a locomotive gearcase seal, emergency hand brakes, truck systems, cargo doors, draft gears for coupling, control links, etc.
Talking about the transit cars, they include passenger cars for long-distance railway services as well as cars for subway and light rail systems. Here technicians must keep safety concerns in mind for more sophisticated onboard rail systems. Apart from that, door slides and control systems have to be more reliable to ensure that passengers can swiftly board and deboard. In passenger cars, there has to be quality running gears like shock absorbers to help make sure the ride is comfortable and safe.
Apart from the above matters, maintaining a good railway transportation system requires extensive maintenance work including track cleanliness, ballast maintenance, switchgear maintenance, etc. The tracks must be clean and free of debris on a continuous basis. Ballasts need to be present underneath tracks since they play a key role in absorbing the force from the railway tracks, draining water, and keeping plants from growing under the rail tracks.
Sujan Industries is the leading manufacturer and supplier of high-quality railcar components in India. Some widely-used and key railway parts that we produce are:
Control links: These are key safety parts that are used in the suspension system of any vehicle. Mainly these are manufactured for railway vehicles to resist braking and traction forces and support axle location.
In any railcar system, there are either one or two control links on the wheels on both the rear and front suspension systems. These parts come in the shape of A or L, or wishbone. But depending on the structure of the suspension, the designs of these parts vary in multiple rail vehicles.
Sujan Industries manufactures high-quality control links for the railway industry. Our products help in keeping the system parts rust-free due to multiple reasons. Also, you can install these parts easily on the railway vehicle anytime. Moreover, our control links have an extended lifespan and high durability. So these are the natures that make them a good choice for our customers that look for premium quality and long-lasting control links for your industry.
Locomotive gearcase seal: Locomotive provides motive power to the railway vehicle. This is a self-propelled vehicle that is commonly used for any passenger railway car. Its usage is increasing with each passing day in the railway industry. Sujan Industries produces and supplies premium quality locomotive gearcase seal components and delivers them to the Indian and international markets.
What challenges are generally seen with railway equipment?
The railway industry mainly encounters operational challenges related to vibration, noise, and friction. Since rail cars travel across distances, they generate huge amounts of vibration and friction. This issue comes alongside a great deal of metal-on-metal contact, generating the risk of sparks and heat.
Since railcars travel outdoors, they are exposed to extreme weather conditions and corrosion is a risk that is present in railcar parts almost always. Also, trains move through dusty and dirty environments. Since trains are extremely heavy vehicles, if the weight is minimized, the performance and efficiency of the railcar improve a lot. Hence, wherever possible, the weight of the railcar components needs to be reduced but never at the cost of the need for functional design.
As we have already mentioned, Sujan Industries is the topmost railcar components manufacturer and supplier in the national and global market. So if you are interested in making a bulk purchase of these products, get in touch with us.
